OT and IT, engineered to one architecture.
Industrial IoT, MES, ERP, and the analytics layer that connects them. Plant-floor reality respected. Boardroom dashboards aligned to it.
Downtime is the only KPI that wins.
Plant systems and IT systems do not share vocabulary or risk tolerance. The architecture has to respect both.
Legacy protocols meeting cloud-native expectations, OT/IT divides, and zero tolerance for line stoppages are the operating environment. IntraStack engineers the bridge — Modbus, OPC UA, MQTT, and MES under one observable layer with measured downtime as the scoreboard.
Edge gateway pattern
OPC UA layer that speaks plant protocols and cloud APIs — without double translation.
Predictive maintenance
IoT models tuned against measured failure modes — not a reference architecture.
OT-aware change
Release windows respect production schedules — change advisory boards stay informed.
ERP and MES alignment
Plant-floor signals reach the boardroom dashboard — by design, not by export.
Every roadmap loses to the line going down — so resilience comes first, and features come after that.
What's hard here.
Three challenges teams in manufacturing keep telling us about — and what we do about them.
OT and IT divide
Plant systems and IT systems do not share vocabulary or risk tolerance. The architecture must respect both.
Legacy protocols meet the cloud
Modbus, Profinet, OPC UA, MQTT. All under one roof. None retiring soon.
Downtime is the only KPI
Every roadmap loses to the line going down. Resilience first. Features second.
How we play it.
Our standard motion, tuned to the realities of manufacturing.
- 1
Assess current estate
Plant systems · OT network · MES · ERP · data flows.
- 2
Stand up landing zones
Edge gateway pattern · OPC UA layer · cloud analytics environment.
- 3
Migrate and modernize
Pilot one line. Prove value against measured downtime. Roll out plant by plant.
- 4
Operate as one team
OT-aware on-call. Change windows that respect production.
Plant floor on the bottom. OPC UA layer in the middle. ERP, analytics, and AI on top — gated, audited, observable.
From the manufacturing desk.
What we are shipping, learning, and publishing for manufacturing clients.
Goes well with.
Services and solutions most commonly paired with Manufacturing engagements.
Bring the Manufacturing playbook to your team.
A 30-min call with someone who's done this before.